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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
Ordered a Mellett CHRA kit - let's see how badly I can fuck this up.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
Made a start dismantling- as with previous jobs on this car I am impressed with the quality of the fasteners etc
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
Access isn’t as brilliant as I had hoped - the three 13mm bolts that fix it to the exhaust manifold can only be got at with a ring spanner - I have done the easy one but had to go and buy another spanner as despite having 3 13mm combination spanners, a ring spanner and 2 13mm ratchet spanners none of them was suitable.
The lower bracket that fixes it to the block is held on by star headed bolts but it’s hard to get a socket wrench in.
The lower bracket that fixes it to the block is held on by star headed bolts but it’s hard to get a socket wrench in.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
Turbo is out!
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
My joy at this progress is only tempered by the fact that it looks as if the bumper will need to come off to get at the intercooler.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
Probably not easy to see in the pic, but it was a spectacular failure - about half an inch of play at the exhaust end and several bits missing from the vanes of each end.
Hopefully I can rebuild it - the casing looks OK. I thought these would be much more complex but they are actually pretty simple.
Hopefully I can rebuild it - the casing looks OK. I thought these would be much more complex but they are actually pretty simple.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
The replacement I have ordered is the entire middle section shown in the above pic so with a bit of luck it will work.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
Replacement arrived a couple of days ago and interestingly the vanes are the same - I thought to look at them there were some bits missing, but it seems they are supposed to be like that. Now just need to get fucking Christmas oot the way so I can get in the garage and rebuild the fucker.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
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- Officially Not Quite Totally Useless
- Posts: 5306
- Joined: Thu Apr 11, 2019 8:58 am
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Re: 2003 Mercedes E320 CDI Estate - It was fun while it lasted
There's a little peg to ensure you put in the right place.
The induction side is a bit more tricky as there's no guidance - luckily I remembered that the bracket that fastens it to the engine block bolts onto the turbo in a couple of places and that made it line up - I also then checked the wastegate actuator rod would fit on so I reckon it's now in the right place all round.
2005 Land Rover Discovery SE Manual
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win
2003 Mercedes E320 Estate
1968 AMC Rebel SST Convertible
1967 AMC Rebel SST Convertible (for parts)
1994 Fleetwood Colchester 1850 EB
Hoping for roffle win