About a week after my last fleet update we completed on a house purchase, so things got put aside. A couple of weeks back I made a start on the advisories on the Kia. Front droplinks and ball joints had perished rubbers, which I had purchased ages ago when I guided stepdaughter through the oil & filters change, and as I knew these needed doing with some urgency I made a start. What I found wasn’t pretty.
Both front discs were heavily lipped, pads had worn more on one side and the balljoint tapers were seized enough to break both taper splitters I owned. i also noticed on the driver’s side the wishbone bushes were perished, but the nearside was in good condition. It appears the nearside had been changed a few years back when I went through the car’s history so could stay for now. I was umming and ahhing about what to do next, these cars aren’t worth much as they’re about as popular as going bareback with a pox-ridden whore, and a family friend wanted shot of her old car so I had to sum up what was less - cost of repair vs replacement.
Pair of wishbones £60
Discs and pads (all round) £80
2 tyres £95
Track rod ends £25 (I mangled the boots on these trying to disassemble the front strut assembly)
Friend wanted £500 for her old car so with free* labour from stepdad madam bought the parts.
I was off work last week with a dose of norovirus, which was unpleasant, so between tactical chunders, strategic poos and fighting a fever I made a start.
Every bolt, nut or fitting was seized, so liberal amounts of plusgas and the ugga-dugga gun deployed and it soon came apart with nothing breaking.

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State of the old disc shown in this photo.

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I rebuilt one calliper as the piston was stuck, and the sliders & rubber boots cleaned out and packed with red rubber grease. All bled and they work as they should now.
Bottom balljoints were a pain. N/S couldn’t even be banged out with no tension on the strut hence changing the whole lower arm as well. Nearside did bang out eventually.

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All buttoned up to ‘sufficient’ with hand tools, I don’t have a workshop manual so FT was estimated. Rusty washes were replaced with new and all bolts either scrubbed clean or replaced, and assembled with a smear of copper grease to prevent further seizure.

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this i why I rebuilt a calliper.
Continues……